Instrumentation Tubing

Stainless steel instrumentation tubing bundle routed to a pressure transmitter manifold on a process unit

TSI supplies precision instrumentation tubing for process measurement, control, analyser and sampling applications across oil and gas, refining and petrochemical facilities. Material, size and pressure rating are selected according to the specific service conditions — see technical basis below.

Technical basis

Instrumentation tubing provides the pressure, impulse, sampling, pneumatic, hydraulic and analyser connections between a process and the instruments used to measure and control it. In oil and gas, refining, petrochemical, power and industrial process facilities, tubing integrity is essential because a small-bore connection can form part of a pressurised process boundary.

Material selection starts with the actual service conditions. 316/316L stainless steel is widely used for general instrumentation duties, while duplex, super duplex, high-molybdenum stainless steels and nickel alloys may be selected where chloride exposure, seawater, temperature, chemical composition or other corrosion mechanisms require a higher level of material resistance. Material selection should be based on the complete service environment rather than alloy grade alone.

Instrumentation tubing may be supplied in seamless or welded-and-drawn constructions and in straight lengths or coils, subject to the material, manufacturing route and application. Outside diameter and wall thickness are selected together with material condition to meet the required pressure, temperature, mechanical and installation requirements. There is no universal pressure rating for a tubing size without considering the complete tube specification and the applicable connection system.

Common technical references include ASTM tubing specifications and ASME B31.3 for process piping design where applicable. The applicable material specification controls requirements such as chemical composition, mechanical properties, dimensions and manufacturing condition. Compatibility between the tubing and the selected tube fitting system is also essential. Correct tube hardness, surface condition, dimensional accuracy and installation procedure are important to achieving a reliable mechanical seal.

Inspection and quality verification may include dimensional inspection, material identification and traceability, surface examination, hardness verification, non-destructive examination and pressure testing where specified by the applicable product standard, purchase specification or project requirements. Welded tubing may require additional weld-integrity examination depending on the manufacturing specification.

Service life is determined by the actual operating environment and installation rather than by tubing material alone. Corrosion, temperature, pressure cycling, vibration, mechanical damage, incorrect installation and changes in process conditions can all influence long-term integrity. Proper material selection, controlled installation, traceability and appropriate inspection therefore form part of the overall reliability strategy.

TSI supplies instrumentation tubing for process measurement, control, analyser, sampling and hydraulic or pneumatic instrumentation applications across oil and gas, refining, petrochemical, offshore, power and industrial facilities. Selection is made according to the specified material, dimensions, pressure, temperature, fluid service, manufacturing route and tube fitting system.

Product Range

17 items. Sizes, wall thickness and connection system confirmed at enquiry unless stated.

TSI-05-01 316 Stainless Steel Seamless Instrumentation Tubing
01316 Stainless Steel Seamless Instrumentation Tubing

General-purpose austenitic stainless steel tubing offering a dependable balance of strength and corrosion resistance across a broad range of process conditions.

StandardASTM A269
Size range1/16 in to 2 in OD (fractional) / 3 mm to 38 mm OD (metric); wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-02 316L Stainless Steel Seamless Instrumentation Tubing
02316L Stainless Steel Seamless Instrumentation Tubing

Low-carbon variant of 316 stainless steel, offering improved resistance to sensitisation during welding for the same range of instrumentation duties.

StandardASTM A269
Size range1/16 in to 2 in OD (fractional) / 3 mm to 38 mm OD (metric); wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-03 304 Stainless Steel Seamless Instrumentation Tubing
03304 Stainless Steel Seamless Instrumentation Tubing

General-service austenitic stainless steel tubing for less chloride-sensitive applications.

StandardASTM A213
Size range1/16 in to 2 in OD (fractional) / 3 mm to 38 mm OD (metric); wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-04 304L Stainless Steel Seamless Instrumentation Tubing
04304L Stainless Steel Seamless Instrumentation Tubing

Low-carbon variant of 304 stainless steel for improved weldability.

StandardASTM A213
Size range1/16 in to 2 in OD (fractional) / 3 mm to 38 mm OD (metric); wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-05 321 Stainless Steel Seamless Instrumentation Tubing
05321 Stainless Steel Seamless Instrumentation Tubing

Titanium-stabilised austenitic stainless steel, selected for elevated-temperature service where resistance to carbide precipitation is required.

StandardASTM A213
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-06 347 Stainless Steel Seamless Instrumentation Tubing
06347 Stainless Steel Seamless Instrumentation Tubing

Niobium-stabilised austenitic stainless steel, offering elevated-temperature stabilisation as an alternative to 321 grade.

StandardASTM A213
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-07 Welded and Drawn Stainless Steel Instrumentation Tubing
07Welded & Drawn Stainless Steel Instrumentation Tubing

Welded-and-drawn construction, an alternative manufacturing route to seamless tube for general instrumentation duty.

StandardASTM A269
Size rangeUp to 38.1 mm OD; wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-08 Coiled Stainless Steel Instrumentation Tubing
08Coiled Stainless Steel Instrumentation Tubing

Continuous coiled lengths for installations where long unjointed runs are preferred over straight lengths.

StandardASTM A269
Size rangeCoil OD range 6.35 mm to 25.4 mm; wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-09 Duplex 2205 Instrumentation Tubing
09Duplex 2205 Instrumentation Tubing

Duplex stainless steel offering increased resistance to chloride pitting and stress-corrosion cracking over standard austenitic grades.

StandardASTM A789/A790
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-10 Super Duplex 2507 Instrumentation Tubing
10Super Duplex 2507 Instrumentation Tubing

Super duplex stainless steel for higher-chloride and more demanding corrosive service than standard duplex grade.

StandardASTM A789/A790
Size range3.18 mm to 31.75 mm OD (seamless); wall thickness confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-11 6Mo Instrumentation Tubing
116Mo Instrumentation Tubing

High-molybdenum super-austenitic stainless steel for aggressive chloride-bearing service.

StandardASTM A213 / A269
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-12 Alloy 625 Instrumentation Tubing
12Alloy 625 Instrumentation Tubing

Nickel-chromium-molybdenum alloy for a wide service-temperature range and demanding corrosion conditions.

StandardASTM B444
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-13 Alloy 825 Instrumentation Tubing
13Alloy 825 Instrumentation Tubing

Nickel-iron-chromium alloy commonly specified for chemical injection and similarly corrosive process duty.

StandardASTM B163
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-14 Alloy C276 Instrumentation Tubing
14Alloy C276 Instrumentation Tubing

Nickel-molybdenum-chromium alloy for severe reducing and oxidising corrosive environments.

StandardASTM B622
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-15 Alloy 400 (Monel) Instrumentation Tubing
15Alloy 400 (Monel) Instrumentation Tubing

Nickel-copper alloy with established resistance to seawater and many acidic and alkaline media.

StandardASTM B165
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-16 Titanium Grade 2 Instrumentation Tubing
16Titanium Grade 2 Instrumentation Tubing

Commercially pure titanium offering excellent seawater and chloride resistance at moderate strength.

StandardASTM B338
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

TSI-05-17 Carbon Steel Instrumentation Tubing
17Carbon Steel Instrumentation Tubing

General-purpose carbon steel tubing for non-corrosive hydrocarbon and utility instrumentation service.

StandardASTM A179
Size rangeSize range confirmed at enquiry

Sourced to order, subject to specification and enquiry — exact size, wall thickness and connection system confirmed at RFQ.

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